Membrane Tips & Tricks - Optimizing Membrane

by Jennifer Oden June 13, 2018

The highest percentage of the time leaks in the HD vacuum forming press are caused by a dirty membrane. Due to the unique design of the HD vacuum former the membrane itself creates the seal. Any debris accumulation on the HD membrane may cause the press to slowly lose vacuum.

The debris comes from a dirty work area, dust floating in the air, and/or small bits of the thermoform-able material you are vacuum forming. This debris and dust adheres to the membrane due to static build up on its surface caused by air rushing across the surface every time vacuum is applied.

There are several ways to dissipate this static. One of the fastest ways is to clean the membrane periodically. This has a dual function of dissipating the static and cleaning the membrane at the same time.

Cleaning Your Membrane:

Open the lid of the vacuum former and run a damp sponge over the entire membrane surface on the side that will contact the work product. You do not need to remove the membrane from the vacuum press to do this. Pay particular attention to the region on the membrane that touches the sealing edge on the vacuum former base. This only takes a few seconds to do.

To determine how often to do this cleaning, periodically check to see how much debris is on the membrane. This will give you an idea of how many pressings may be done before cleaning in your specific work situation. Lift the lid of the vacuum former and run your hand across the membrane. If it feels gritty, clean it. If it feels smooth, it’s clean.

You may also ground your HD vacuum former by attaching a ground wire to the hinge rod and run it to a ground in a wall receptacle - center screw on wall plate. This should greatly reduce static build up, but you will still need to check and clean your membrane periodically.